undead

Hi there,

just to let you know: this project is not dead at all.
I ran into some personal problems beginning of the year and it cost me about the whole year to kinda sort this out.

The project indeed is on the side burner but still occupies a lot of thought every day.
Especially the front axle really gives me headaches because i am not really sure if i should stick to my original plan and modify the original crossmember and build a smaller second one for the rear LCA mounts

OR

if i just should build a subframe assembly that will accept both LCA mounts and bolt to the frame as a unit.

This would allow for working around the shape of the engine and its accessories… That’s something that will have to be thought through before i continue building stuff.
I’ll update this thread as i proceed.

I think the next update will be sometime in January.

Stay tuned.
Thanks.

Alex

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Scratched that itch…

I had some cash burning a hole in my pocket.

Here’s the complete electronics to run my truck.

 

Mopar Standalone wiring harness for the 392 Gen 3 Hemi engine (for manual transmissions OR automatics with a separate controller only).

A Racepak IQ3 dash and the power steering pump kit for the crate Hemis.

Yeeeees.

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Shoehorning!

I was always under the impression that “it should fit” , “it’s gotta fit in there”, “the shape of the frame rails and headers fit together” …

With the engine in a OEM V8 location for our trucks, none of that happened.

With a bit of … hacking stuff apart, conservatively speaking, things kind of fall together as i hoped they would. The engine needs to move back another 2″ and then it’s home i think.

Installed the lift tool, broke out the grinder, hacked a cutout into the floor after the firewall left the body. Now see for yourself.

The headers seem to touch but they don’t. Actually there’s like 1.5″ of clearance around them. I could not install the engine with the headers attached, but they “rolled” into place very easily.

Now to break my head about engine mounts…

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… tear down that wall!

Mr. Kingcrunch, please tear down that wall!

Allrighty then, all engines are free to travel.

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uh, got steering?

Been working on/off on this project. Little bits here and there.

Such as the steering column.

 

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making connections… and more destruction

Howdy.

Got little done on the truck but important stuff has been brought on its way.

A few days ago i took delivery of a bunch of Borgeson parts, universal joints and materials for a telescoping shaft. Which led to this:

Unfortunately i had to grind a notch into the drivers side frame rail but now i have a steering rack in the truck. Well almost, the rack needs attaching to the frame crossmember.

To do that i made another jig. Or better: I am in the process of making another jig, because that’s where i stopped last week.

This is a piece i cut out of the ’05 donor frame cutoff i have in my shop (for taking measurements and such). It’s been centered on the crossmember and pinned for permanent alignment. This jig will receive guide bushings for a 10mm cutter (a regular drill would not work at that angle) to make the first bolt holes.

Using this jig i was also able to determine that i could raise the rack another 3/8″ so i get almost flat tie rods.

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more destruction

I kind of regret tearing this thing apart. It’s been such a nice truck.

Anyway, let’s get on. If destruction, then the real deal.

I stopped with the umpteenth iteration of the upper coil bucket and shock mount. With the addition of the sheet metal function to Fusion 360 i proceeded to make a model and fiddle with it.

This is the stuff i will forward to my sheet metal guys to create the parts to actually mount and test on the truck.

In parallel and to keep a sane mind i continued working on other parts of the vehicle. Such as brakes and steering.

I procured an OEM booster, master cylinder and steering rack from rockauto and began test fitting these to the truck. Turns out that the MC reservoir is close to the hood but fits with enough clearance.

The steering rack fits better, with lots of clearance between the boots and the frame rail, no notching required.

I tore out the windshield and dash in preparation of cutting and re-doing the firewall.

You can barely see the dotted line where i want to cut.

It is close to the booster and i will have to see about that. One option is moving the whole pedal box assembly over 3/4″ to the drivers side.

I am jumping between topics, sorry for that.

Since the pictures above were taken, i made a jig for the steering rack.

Now i know that the steering linkage – without considering engine and exhaust placement – is a pretty straight forward setup.

In these pictures the steering column has been shortened 4″. I need a collar and a bearing to support the lower end of the column but that’s a simple task for a machine shop.

This truck has a collapsible steering column. The stock Chrysler design consists of standard 3/4″ and 1″ double-d tubing!

Just the same stuff that Borgeson uses for its steering shafts. So i am replacing the lower part with a nice piece of 1″ shaft and a fat steel u-joint from Borgeson.

The connection between the end of the steering column and the steering rack will be made with another collapsible shaft. I like to implement safety measures wherever i can.

If this thing ever hits a wall, tree, other vehicle, it will be travelling fast.

Everything else is rubbing. And rubbin’ is racing.

 

Where does it go from here?

On lifting the engine into the truck i noticed i will have to do something about the way i lift the engine. My method of using four chains, one on each corner of the engine does interfere with the firewall and will interfere even more when i want to lift the engine into the cutout in the firewall.

Therefore i aquired the OEM lifting tool from Chrysler/Miller.

This way i can lift the engine in its center. Way easier to position in the cutout…

I did not cut yet. Need to stiffen the cab with some braces before i do that.

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